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Using Crises and Teams to "Turn On" a System
By Jim Rough Your qualities cannot be discovered until you are tested by a crisis. . . . If it is your intention to surmount a crisis and if you are willing to be at risk and go beyond what you know you can, then qualities that were unsuspected will emerge. . . . So, if you find yourself in an awful mess, that allows you to become great. . . . Indeed this is the only process by which greatness comes about. Oz Swallow, South African Consultant (deceased)
Oftentimes, too often, the important problems we face go unattended, and our true potential remains untapped until one or more issues we face reach crisis proportions. Then, sometimes but not always, we "turn on," pull together, get creative, and overcome the crisis. All of us have seen this happen with sports teams, companies or even whole countries. During World War II, or since September 11, 2001, for instance, we have all seen how people can pull together in extraordinary ways. But, as I noted, too often we avoid issues, and stay "turned off" by implementing stopgap measures.
The second time, the situation was dire. It forced this manager to open his mind to new possibilities and develop new options. In the end it worked, but by then it was too late. The mill closed shortly thereafter.
Teams can use the "power of crises" by identifying and working really urgent issues. If the rest of the system participates vicariously, paying attention to what the team determines, then the whole organization may turn on, as well.
It was during this time that I proposed we experiment with, a new group process called "Quality Circles." The circles promised higher productivity, better quality, and happier employees. Management only liked the part that would result in less trouble from employees. They did not want to be involved themselves, nor did they approve any training. They just wanted employees to feel better about their jobs so problems with discipline would decline.
In theory, this was a prescription for disaster. Without management involvement or employee training, our program was doomed. But in fact, it worked much better than other programs. It transformed the employees, management, and the productivity of the mill.
I started the first meeting by asking, "What are some of the issues we might work on?" and we made a list. In the beginning, it was difficult for the employees to think this freely. They had been taught over the years to only do what they were told. On the few previous occasions where they went to meetings, management would talk at them and they were supposed to just listen. But here it was different. Employees were not being told anything, not even what to work on. They were just asked what they cared about and chose what that was.
At first, the group got into negative-toned, "impossible" issues, like getting the foreman fired. However, as the dialogue unfolded, the issue changed. Someone said, "You know, the foreman isnt really that bad if you get to know him outside of work." Then, they would talk about that and grow in their understanding of what the pressures on him must be like. Anger subsided and a new problem statement came up that had more interest for them, like "management doesnt respect people." In the end, both groups decided that the real problem was a lack of trust between management and employees. So they started working on this.
Just by choosing this issue, they started relating better to the supervisor and to management. They made improvements to the equipment and to the methods. They began asking the supervisors for help on projects and this made the supervisors feel good.
Others in the mill could see these changed attitudes and it rubbed off, and they participated as well. Before long, without realizing it, the two groups had addressed and solved the most important issue they faced: the lack of trust in the mill. They shifted their way of thinking and "turned on." And the rest of the employees and management were going along with them.
Interestingly, it was hard for them to appreciate the extent of the changes they were making. The environment became different, but they had also become different, so the changes didnt seem so great to them. At one point, someone complained, "We havent made any progress in these meetings." The charts from the first meeting were presented to them. There was silence because people almost didnt recognize their own words. Finally, someone said, "That is ancient history." The group didnt want to go back there.
Here is one employees "turned on" moment. For many years, the senior employee on day shift seemed "too old" to run the most important piece of equipment in the mill. All logs that came into the mill funneled through his machine, but he ran it inefficiently. Because of his seniority and union rules, it was his right to stay in that position and, as a result, production for the whole shift suffered.
He had always considered himself a good employee because he did what he was told. But one day, during a meeting of his group, they were looking at a chart of mill production. He suddenly stood up and exclaimed, "Thats not right!" In that instant, though he had seen the chart many times, he realized that it was his machine that was causing problems. From that moment on, the production gap disappeared. It was a transformation inside one mans mind where, because of the atmosphere in the meeting, he caught fire. It had dramatic results for the mill.
These meetings flipped an invisible switch in the minds of most everyone in the mill. The whole dynamic of the mill changed from the bottom up, even affecting management higher than the plant superintendent:
Workers started recognizing how much they cared, and many started taking more responsibility.
The mills new self-management felt threatening to this manager. His outburst deeply hurt the employee to whom he first spoke. This person wanted to resume his old attitude. He told himself, "Why should I care? I get paid the same either way. Ill just go back to my old ways, take no responsibility, and do what Im told." But it wasnt so easy to stuff those feelings anymore, because now he knew he cared.
The spreading change was a redefinition of Real Life. At first, the meetings were just a break from the normal workday. That is, Real Life was normal work, and the meetings were an interlude. But over time, things switched around. The authentic conversation in the meetings became Real Life and work seemed like the interlude. This new authenticity extended beyond the meetings to the whole organization.
Occasionally, meetings would stop because things got too busy or because of scheduling problems. If this went on too long, the system would begin to revert back to the old ways. The most important function of the meetings, even more important than the decisions and innovations that resulted, was the different dynamic that they sparked in the mill. It was their ability to "turn on" the mill that was making the big difference. When that happened, productivity soared, quality went up, management-union relations improved, everyone became happier, people grew in capabilities, and the employees brought many of these changes home with them. Often I heard people say that what they learned from the meetings affected how they talked to their spouses and their children.
The changes came via the process, facing "crises" with others in a way that encouraged all to be creative. And even though most people were not part of the meetings at first, the issues and concerns that were raised interested everyone. At the end of the first year of meetings, all the foremen met to determine whether they would officially support the meeting process and become involved or not. Before they decided, I asked one supervisor how he felt about it. He waited before he answered and then tears formed in his eyes. He said, "I didnt know these people could be like this." He felt remorse for how he had treated them before. He had changed and they had changed. All foremen decided to support the process and get involved.
Once the employees started thinking creatively, every machine and every function in the mill started improving. One group of twelve maintenance workers had been unanimously adamant about needing an additional full-time person to oil machinery. Once they started thinking creatively, they developed a plan that more than solved the problem without the additional person. Part of the solution was that they invented a new oiling device that saved about 20 hours a weekwhich is like hiring a person half-time. They also changed lubricant types, made new job classifications, and established a new training program, which the state eventually funded.
No one in management imagined the overall impact there would be on the mill and the people. Their intent was for hourly employees to cause less trouble. Instead, workers took on management responsibility and sparked substantial productivity and quality increases, as well as changes in their personal lives. |
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www.ToBe.net---Jim Rough & Associates, Inc. - 1040 Taylor Street - Port Townsend, WA 98368 - phone: (360) 385-7118 - seminars@ToBe.net |
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